Easier extrusion process through conditioning

In some manufacturing processes, different substances are first mixed into a homogeneous substance. After this, they go to an extruder, where the mixture is kneaded and cooked under specific humid conditions. With a Pegasus® Conditioner, these specific humid conditions can be met. In addition to mixing, the Conditioner can also regulate the moisture percentage. Steam can be injected into the sealed mixer to increase the moisture percentage and the entire mixture can be heated.

  • Desired moisture percentage can be preset
  • Hygienic conditioning
  • Retention of taste, color, and effect of added substances
  • Completely designed, tested, and developed in-house
  • Quick and homogeneous mixing
Pegasus® Conditioner (3D) - CD-3000 open

Pegasus® Conditioner (3D) - PG-CD500 open

Key features, options, and models

The Pegasus® Conditioner is a mixing machine with two paddle shafts rotating in opposite directions. The Conditioner can be equipped with extra-large inspection hatches or drive-out paddle shafts. For production processes with strict hygienic requirements, we have a range of additional hygienic functionalities.

More information about the options, features, and measurements?


How it works

Various products come together in the Conditioner’s sealed mixing chamber. The double-axis mixer quickly and precisely realizes a homogeneous mixture and uses steam and heat to determine the temperature within this mixture. The mixed product passes from the outlet to the next step in the production process. With the Pegasus® Conditioner you easily mix different types of bulk materials such as powders, water, steam and fats without segregation. The substances remain homogeneously mixed by combining the mixing process with product heating. In addition, by adding steam you can accurately determine the temperature of your product.

Pegasus® Conditioner (3D) - CD-3000 open

More information about the Pegasus® Conditioner?

Download our brochure or the data sheet with all options, models, and measurements or freely contact one of our experts.

Robert Michels is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR MIXING & PROCESSING

Not quite found what you were looking for? Also check out our Pegasus® Batch Mixer, Pegasus® Continuous Mixer, Pegasus® R&D Mixer and all other Pegasus® Mixers that Dinnissen has developed over the years.

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Hygienic and ergonomic design

Mixing with a Pegasus® Batch Mixer is -as the name suggests- not a continuous process where the new product is supplied continuously and the mixed product is discharged. A predetermined quantity of product is added to the Pegasus® Batch Mixer and mixed through two paddle welds until the desired result.  

In industries with strict hygiene requirements, easy cleaning between batches is very important. Therefore, the mixer can be equipped with extending shafts and/or wingdoors, for extra good accessibility. This allows the operator to thoroughly clean the entire mixer with minimal effort.

  • Counter-rotating shafts for ultra-fast mixing  
  • Meets strict hygiene requirements
  • Maintenance-friendly design with few wear parts
  • Good accessibility: wear parts can be quickly replaced
  • Energy-efficient
Pegasus® Batch Mixer (3D) - PG-4500WD
Pegasus® Batch Mixer (3D) - PG-3000 open

Key features, options, and models

The Pegasus® Batch Mixer is a compact mixer capable of handling dry products and suitable for meddling sprayed on liquids. The straight top of the Pegasus® Batch Mixer makes it easy to add and connect various components. The stainless-steel walls ensure minimal residue is left behind. Dinnissen offers several options to make the stainless steel as smooth as possible. An additional option with which the Pegasus® Batch Mixer can be supplied is bottom flaps that can open over the full length of the machine. In addition, the mixer can be equipped with roll-out shafts and/or wing doors.

More information about the options, features, and measurements?

How it works

The Dinnissen Pegasus® Batch Mixer consists of several components. The products to be mixed enter the mixing chamber through the top of the machine. The mixing chamber contains two shafts with paddles that rotate the product into a homogeneous mixture. The mixing shafts can be driven out of the chamber, making it easy to clean. When the Batch Mixer is finished, the double bottom valves at the bottom of the machine open, allowing the product to fall out of the mixing chamber and be transported further from there.

Generating a homogeneous blended mixture is a complicated process. Homogeneity is highly dependent on the mixing procedure used, the type of mixer, the mixing paddles and the shape of the mixing chamber. In addition, during mixing, the set rotation speed and the length of the mixing time are important

Single-shaft paddle mixer

All Pegasus® Mixers are characterized by two counter-rotating paddle shafts. But Dinnissen also supplies a single-axis paddle mixer, which can be used as a pre-mixer. The single-axis paddle mixer is energy-efficient, cost-effective and efficient for light preliminary work when it comes to mixing dry substances.

pegasus-infographic-test-zwart2

More information about the Pegasus® Batch Mixer?  

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Han Joosten is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR MIXING & PROCESSING

Dinnissen provides machines that fit your products and processes. Together we look at what is needed to optimize your production process. In addition to the Batch Mixer, our Pegasus® series includes a Continuous Mixer, an R&D Mixer, a Conditioner, a Vacuum Coater, a 5-in-1 Mixer, and various custom mixers. These mixers have one or more features in addition to mixing. These include heating, cooling, drying, coating, and acidifying.


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Versatile for many different process applications

The wide applicability of the Pegasus® Continuous Mixer ensures that this machine can be selected for many different process areas. The mixer is very suitable for adding expensive additives or specific ingredients for which you want to minimize loss. With this Pegasus® mixer it is possible to add necessary additives just before the packing, making the machine the perfect mixer for many processes. The accessibility of all parts also ensures the flexible use of the Pegasus® Continuous Mixer. The machine can be cleaned quickly and ergonomically.

  • Widely applicable
  • High capacity
  • Minimal product loss
  • Possibility to add additives just before packing
  • Easy to clean
Pegasus® Continuous Mixer (3D) - PG-50C closed
Pegasus® Mobile Hygienic Continous Mixer (3D) - PG-20C-MG-M open

Key features, options, and models

Despite the relatively small size of the Pegasus® Continuous Mixer, mixing time is minimal. Due to the tested and proven design of the mixer, any type of grain, powder or granulates can be mixed quickly and effectively. The core of this dual-axis Pegasus® paddle mixer consists of two counter-rotating shafts. The shape of the paddles and the mixing chamber ensure optimal product handling with as little product damage as possible. As a result, even fragile products can be mixed, heated, and cooled excellently. With a special dosing system, liquids can easily be mixed in homogeneously. The geometric construction of the Pegasus® Continuous Mixer ensures that residue is minimal.

More information about the options, features, and measurements?

How it works

With the Pegasus® Continuous Mixer there is a constant supply of product to be mixed. At the top of the mixer, the product to be mixed is added. Rotating paddles mix the various substances with minimal product damage. Liquids can be distributed homogeneously over the base product by a spray system. The mixed product comes out of the machine at the back of the mixer as a homogeneous mixture.

Hamex® Semi Automatic Hamermolen infographic 2

More information about the Pegasus® CONTINUOUS Mixer?  

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Erwin Vogelsangs is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR MIXING & PROCESSING

The best mixing procedure and mixer to use depends on the product to be mixed and the desired result. For mixing individual batches, we have a Pegasus® Batch Mixer. For research and development of new recipes, the R&D Mixer is highly suitable. In addition, we offer Pegasus® Vacuum Coaters for optimal absorption of liquid. Need a Pegasus® Mixer that can do more than just blend? Check out our Conditioner, our 5-in-1 Mixer or our mixers that can heat, cool, dry, acidify, coat and more.


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Fast, easy, and cost-effective

With the Pegasus® R&D Mixer, you can experiment with product compositions and complex processing techniques on a small scale. All steps of a mixing process can be scrutinized, from mixing time to rotation speed and from temperature management to liquid dosing. Our proven Pegasus® mixing technology assures you of the highest quality. The compact mixer operates quickly and efficiently with relatively short mixing times and accurate and reliable results. Once you have perfected the tests with the Pegasus® R&D Mixer, you can easily start producing this recipe in large quantities with a Pegasus® Batch Mixer.

  • Compact and portable design
  • Precise mixing due to proven Pegasus® mixing technology
  • Perfect temperature control of both mixer and products
  • Testing and developing recipes to find the best possible product composition
  • Results can be replicated 1-to-1 on a large scale
Pegasus® R&D Mixer (3D) - PG-10LAB
Pegasus® R&D Mixer (3D) - PG-15LAB

Key features, options and models

The compact and mobile design of the R&D Mixer -also called Research & Development Mixer- ensures an easy mixing process, while no concessions have been made to the quality of the mixer. By using the Pegasus® mixing technology, it is possible to mix with extreme precision and perfectly control the temperature of both the mixer and the final product. Are you looking for an R&D Mixer with certain additional features? Feel free to contact us, as we are always open to a challenge!

More information about the options, features, and measurements?

How it works

Dinnissen's R&D Mixer works the same as the Pegasus® Batch Mixer, but on a much smaller scale. The substances can be added at the top of the machine and blended in the mixing chamber to form a homogeneous mixture. The mixing shafts with paddles can be easily slid out of the mixing chamber for inspection and cleaning. The stainless-steel installation ensures a minimum of powder residue remains in the machine. Generating a homogeneously mixed mixture is a complicated process. Homogeneity is highly dependent on various aspects, which can be experimented with by using the Pegasus® R&D Mixer.

Header-25.jpg

More information about the Pegasus® R&D Mixer?  

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Erwin Vogelsangs is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR MIXING & PROCESSING

Different mixing processes and products require different solutions. Dinnissen is happy to think along with you about the optimal mixing procedure for the best possible result. The big brother of the R&D Mixer is the Pegasus® Batch Mixer. In addition, we also offer a Pegasus® Continuous Mixer. We offer mixers with specific functionalities, such as vacuum coating, conditioning, heating, cooling, drying, acidifying, and more.


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Mixing, coating and drying in one solution

The Pegasus® Vacuum Coater efficiently and carefully mixes your porous base product using two rotating shafts with paddles. This reduces product damage to a minimum. Multiple liquids can be added, which are incorporated deep into the product through a vacuum. A new layer of liquid and/or powder provides a complete coating of the product. This layer can have different functions. It can contain aromas and flavors, but it can also be a preservative, protective or decorative coating.  

The Vacuum Coater ensures quick, highly homogeneous mixing of the base product and additives. By turning the vacuum on or off, liquids can be applied deeper or less deep into the pellet. Another advantage is the reduction of the boiling point of raw materials in a vacuum environment. This allows moisture to be extracted from specific products, fully preserving flavor, color and functional active ingredients, such as vitamins, minerals, flavorings and enzymes.

  • Multiple layers can be applied
  • The Pegasus® Vacuum Coater can coat any pellet with an enveloping layer
  • Easy to vary vacuum application
  • Retention of taste, color, and effect of added substances
  • Designed, tested, and developed completely in-house
Pegasus® Vacuum Coater (3D) - PG-750VC open
System Integration - complete processing line (3D)

Key features, options, and models

The Pegasus® Vacuum Coater is ideally suited for the production of pet food as well as feed and aquafeed. The system can process all types of extruded product. The well-thought-out control program makes it easy to work with different recipes and to vary the vacuum application and the addition of powders and liquids. Even when it comes to small quantities, switching to a different recipe can be done very quickly and easily.  

The Pegasus® Vacuum Coating System for Petfood

Everyone wants the best for his or her pet. Therefore, a dog or cat pellet must be full of healthy nutrients, vitamins, and minerals. The Vacuum Coater ensures that these substances are absorbed easily and quickly by each pellet. Subsequently, a layer of slurry can be added. This slurry ensures the animal likes the smell and taste of the pellets. Because a slurry makes the pellets sticky, a powder coating can be added for a dry and solid pellet.

The Pegasus® Vacuum Coating System for Feed

The Pegasus® Vacuum Coating system is very suitable for the fast and accurate processing of large quantities of pellets. This can include feed pellets for bulls, pigs, chickens, or rabbits. The recipe can be adjusted exactly to what the animals need. The composition of feed not only has an impact on animal welfare but is also crucial in other areas. For example, the composition of feed can be set to maximize feed intake and minimize methane emissions.

The Pegasus® Vacuum Coating System for Aquafeed

Fish need sufficient oils and fats, without these substances polluting the water. With the Vacuum Coater, the required substances are easily incorporated into the feed and a top layer of, for example, solidified fat can then be applied. As a result, a pebble contains all the "wet" substances a fish needs, without the pebble disintegrating when it hits the water. The top layer causes the pebble to sink and be easily eaten by the fish. A top layer can also be added to prevent the pebble from sinking. Using vacuum technology, the pebble can be produced to float, slowly sink or sink.  

The Pegasus® Vacuum Coater has a very compact design and features extra-large inspection hatches, making quick and thorough cleaning very easy. As a result, it’s also easy to switch from one production recipe to another, while meeting the strictest hygienic requirements. Even if the production capacity per recipe fluctuates greatly. The Pegasus® Vacuum Coater can be equipped with easily removable paddle welds. For production processes that must meet extremely strict requirements in terms of preventing contamination with harmful microorganisms, Dinnissen also offers a range of additional hygienic functionalities for the Vacuum Coater, including hot air treatment and CIP cleaning.

More information about the options, features, and measurements?

How it works

The unprocessed pellets enter the Vacuum Coater through a sealed connection. After creating a vacuum, mixing is initiated and the liquid is sprayed on. The double-axis paddle mixer ensures that the product is mixed homogeneously. The built-in nozzles cause a predetermined amount of liquid to be sprayed onto the pellets. Dinnissen Vacuum Coaters are optionally equipped with product-tight bottom valves with a labyrinth seal developed by Dinnissen. This allows no product residue to remain in the seal. The result is optimal quality, safety and homogeneity.

pegasus-vacuum-coating-info-zwart

More information about the Pegasus® Vacuum Coater?  

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Robert Michels is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR MIXING & PROCESSING

Not quite found what you were looking for? Check out our Pegasus® Batch Mixer, Pegasus® Continuous Mixer, Pegasus® R&D Mixer and all other Pegasus® Mixers  Dinnissen has developed over the years.


View all solutions for Mixing & Processing




Contact us


A matching solution for every process

Not every product requires the same treatment. Dinnissen gladly works with the client to design a mixer that can do more than just mix. This allows one machine to have multiple functionalities and makes the production process as efficient as possible.

Heating, sterilizing, cooling back and drying in one process

The Pegasus® Thermidor is a concept from Dinnissen that combines two mixers for the best results. The first mixer injects steam at 85 degrees, killing any bacteria in the mixture. The wet product is then poured into the second mixer, where it is dried and cooled. After this, heat-sensitive products can be mixed in.

Heating

Dinnissen produces mixers that use steam, wall heating or hot air to heat the product. These highly effective systems can be used, for example, as pretreatment or salmonella control. The population of microbes is reduced by 99.999% and the mixer then cools the product back down to the desired temperature without any de-mixing.

Drying

Mixing can be combined with drying the mixture. With the convenient control system, you can easily set the desired moisture percentage in your product. The mixer ensures the mixture remains homogeneous despite the drying process.

Cooling

Looking for a machine that combines mixing with cooling your product? Dinnissen offers various solutions. Cooling can be done using a cooling trough, with air or nitrogen. Ask our specialists about all the possibilities. Together we can determine which solution best suits your production process.  

Mixing viscous products

Dinnissen's molasses mixer is capable of mixing extremely viscous products with flour. Molasses are a syrupy by-product of sugar beets or sugar cane. Our specialists will gladly tell you more about the possibilities.

Acidifying

Teas, confectionery, cereals and snacks for which a fresh sour taste is required can pass through an innovative finishing touch treatment by this mixer. Looking for a different functionality? Dinnissen provides customized solutions and is happy to think along with you to optimize your production process.

Coating

Mixing can also be combined with applying a coating. The spray system developed by Dinnissen ensures that each pellet receives an even top layer. It is also possible to apply multiple layers.

Pegasus® Hygienic Batch Mixer (3D) - PG-3750MGFH open
Pegasus Vacuum coater with spraying pipe

Key features, options, and models

All Pegasus® Mixers work with the same principle. At the top, the product is brought into the mixer through an airtight seal. The product is mixed with two counter-rotating blades. Hatches are located at the bottom of the mixer and can be opened when the product is mixed as desired. Various processes are possible in combination with mixing.

More information about the options, features, and measurements?

How it works

Each Pegasus® Mixer consists of a mixing chamber with two counter-rotating mixing shafts. The product to be mixed is brought in at the top of the machine, through an airtight sealed connection. Depending on the desired functions of the mixer, the product can be heated or cooled, steam can be added, the moisture percentage can be determined, a top coat can be applied and more.

Pegasus Mixer Ingredients Kitchen

More information about the Pegasus® versions?  

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Frans Bakker is ready
to help you

+31 (0)77 467 35 55
[email protected]

More solutions for mixing  

Our Pegasus® series consists of mixers with various functions. Take a look at our Pegasus® Batch Mixer, the Pegasus® Continuous Mixer, the Pegasus® R&D Mixer and all other Pegasus® Mixers that Dinnissen has developed over the years.


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A fast and efficient process

By combining several process steps in one machine, the Pegasus® 5-in-1 mixer saves on both cost and energy. The dual axis mixing mechanism airily tosses powders, pellets and granules during mixing. Then the finely atomized liquid particles mix homogeneously with the dry raw materials. The 5-in-1 mixer can also dry, germinate and acidify the product. No transport is needed between the different process steps, saving time and manpower. The various process combinations make this mixer very suitable for practically any producer, in any industry, for any process.

  • Energy-efficient solution
  • Less time and manpower required
  • Suitable for almost any process
  • Hygienic and easy-to-clean design
  • Designed, developed, and tested in-house
Hamex Hammer Mill 01
Hamex Hammer Mill 03

Key features, options, and models

The 5-in-1 Mixer differs from other mixers in that at least five processes can be carried out within only one system. The base product is mixed and sprayed on, the dry additives are added as a top layer and the whole is dried and cooled. The 5-in-1 Mixer can also germinate and acidify the product. A mixer from Dinnissen can always be customized to the customer's needs. Contact us for all your needs and capabilities, so together we can create a mixing system that suits your production process exactly.

More information about the options, features, and measurements?

How it works

After the base product is fed into the mixing chamber via an airtight connection, the product is airily mixed by a double-axis mixing system. A spray system developed by Dinnissen ensures that liquids are distributed homogeneously over the base product. Next, the mixing chamber is vacuumed. When the vacuum is subsequently lifted, the added liquids penetrate the core of each pellet. If desired, a top layer can be added and the machine can dry and cool the mixture.

Hamex® Semi Automatic Hamermolen infographic 2

More information about the 5-in-1 Mixer?

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Frans Bakker is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR MIXING & PROCESSING

Dinnissen develops and produces a wide variety of processing mixers. Have a look at our Pegasus® Batch Mixer, Continuous Mixer, R&D Mixer, or Vacuum Coater. In addition, we also offer systems that combine mixing with another process step.


View all solutions for Mixing & Processing


We’re proud to be trusted by the best producers in the world

We’re proud to be trusted by the best producers in the world

Our challenge? 

Optimization of your entire process

At Dinnissen we will be happy to help you automate and innovate your entire process with customized solutions. Dinnissen can add value in every process step. Take a look at our solutions for each step of processing powders, pellets grain and granular materials:

WE WORK WITH YOU TO MAXIMIZE THE PERFORMANCE AND EFFICIENCY OF YOUR PROCESS

PLEASE CONTACT US FOR A CUSTOM SOLUTION