As the name "Vibrating Sifter" suggests, vibration is used to achieve the separation of a mixture of granular materials. A Vibrating Sifter is also called a flat sifter or a shaking sifter. Dinnissen has various Vibrating Sifters available, depending on the product to be sifted and the desired result.
Process:
SiftingThis machine is ideally suitable for sifting granular materials. A Vibrating Sifter with several sifters can divide a product into several groups. Because the sifting deck is vibrated, the smaller product particles fall through the sifting deck via the sifting perforations. The large grains remain on the sifting deck. When multiple sifters are used, the top sifter has the largest perforations - leaving only the very largest materials behind - and the sifters become finer and finer as they are installed downwards.
In the feed and food industry, all processes must comply with strict requirements. Before a product is processed into a final product, a Vibrating Sifter can be used as a kind of control sifter to filter out the last contaminants from the product stream. The Vibrating Sifter helps producers at critical control points (CCPs) within the production process. A critical control point is a step in the food production process that can be used for (additional) control of the product flow. Critical control points are essential to verify that food safety is being maintained. A Vibrating Sifter from Dinnissen ensures that contaminants do not get a chance to be processed into the final product and removes dust in the product flow.
Every Vibrating Sifter contains a screening deck with horizontal vibration. Due to this vibration of this sifting deck, the smaller particles on the sifting deck fall through the sifting deck via the perforations. The larger particles remain on the sifting deck. There are various versions of the Vibrating Sifter. For example, several sifters can be mounted on top of each other. This creates different groups of product, selected for fineness. In addition, the sifting deck can move vertically, as well as horizontally.
The Vibrating Sifter can ensure that the product that cannot pass through the sifter perforations is moved horizontally by the vibration. As a result, this machine is also referred to as a vibrating sifter. Dinnissen's Vibrating Sifters are available in different (round and rectangular) versions, in various material types, including specific cleaning options with air, impact or ultrasonic vibrations. Ultrasonic vibrations create a more uniform movement, and the grains pass more easily through the perforations of the screening deck. This technique reduces the chance of clogging the sifting deck.
In a Vibrating Sifter, vibration is used to achieve separation of a mixture of granular materials. Vibrating the vibrating deck causes the material to move. The material that is fine enough falls through the perforations of the sifting deck. The mixtures to be sifted are often fed in by dosed dumping. The Vibrating Sifter should be mounted on a solid surface to prevent secondary vibrations from occurring at all. For different materials, parameters such as sifting angle, adjustment angle and imbalance of the vibrating motors can be easily adjusted and documented.
Download our brochure or the datasheet with all options, models, and measurements or freely contact one of our experts.
In addition to Vibrating Sifters, we also have sifters in house that work based on centrifugal force. In addition, we have developed the Wingdoor Sifter, a machine that is easy to clean because of the opening doors. We will be happy to advise you on the best solution to achieve the desired sifting result.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
