In this compact mixer, several process steps can be combined, depending on customer requirements. 1) Mixing, 2) Coating; with or without vacuum, 3) Drying, 4) Germinating, 5) Acidifying. The Pegasus® 5-in-1 Mixer is energy efficient and provides benefits in fast and thorough cleaning of the production process.
Process:
Mixing & ProcessingIn sectors such as the food industry, there is an increasing need for multiprocessing machines. Production must become ever faster and more efficient, to produce the best possible product using the least amount of materials and resources possible. The Pegasus® 5-in-1 Mixer is a true multiprocessing machine. It allows you to mix, vacuum coat, dry, germinate and acidify your product. The mixer produces flavored products with a high hygiene requirement and a fresh-sour taste sensation, such as tea, cereals, (crispy) sweets, and snacks.
By combining several process steps in one machine, the Pegasus® 5-in-1 mixer saves on both cost and energy. The dual axis mixing mechanism airily tosses powders, pellets and granules during mixing. Then the finely atomized liquid particles mix homogeneously with the dry raw materials. The 5-in-1 mixer can also dry, germinate and acidify the product. No transport is needed between the different process steps, saving time and manpower. The various process combinations make this mixer very suitable for practically any producer, in any industry, for any process.
The 5-in-1 Mixer differs from other mixers in that at least five processes can be carried out within only one system. The base product is mixed and sprayed on, the dry additives are added as a top layer and the whole is dried and cooled. The 5-in-1 Mixer can also germinate and acidify the product. A mixer from Dinnissen can always be customized to the customer's needs. Contact us for all your needs and capabilities, so together we can create a mixing system that suits your production process exactly.
After the base product is fed into the mixing chamber via an airtight connection, the product is airily mixed by a double-axis mixing system. A spray system developed by Dinnissen ensures that liquids are distributed homogeneously over the base product. Next, the mixing chamber is vacuumed. When the vacuum is subsequently lifted, the added liquids penetrate the core of each pellet. If desired, a top layer can be added and the machine can dry and cool the mixture.
Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.
Dinnissen develops and produces a wide variety of processing mixers. Have a look at our Pegasus® Batch Mixer, Continuous Mixer, R&D Mixer, or Vacuum Coater. In addition, we also offer systems that combine mixing with another process step.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
