The Dinnissen High-Care Big Bag Filling System is designed specifically for use in hygienic and high-care environments. For this reason, the complete machine design is fully optimized for maximum accessibility, hygiene and cleanability of the various components. A fully automated filling system can fill up to 10 Big Bags per hour.
Markets:
Food & PharmaProcess:
PackagingIn industries where very precise conditions are required, the High-Care Big Bag Filling System is the solution. With high-quality technology developed by Dinnissen, the Big Bags are filled hygienically in ultra-clean cleanrooms. Dirt-sensitive pallets are kept outside these cleanrooms. During the filling process, the Big Bags are transported through a special guide system, minimizing their contact with any kind of contamination.
The design of the High-Care Big Bag Filling System has been fully optimized to ensure optimal hygiene. As a result, there are no hollow parts or plate-on-plate attachments in parts where the product is processed. In addition, horizontal surfaces have been reduced to minimize possible product accumulation. Furthermore, the complete machine design has been optimized for maximum accessibility and cleanability of all components. Therefore, the number of bolted connections has been minimized.
Depending on the application, special EHEDG bolts are used. To extend the durability of the processed product, the filling station can also be equipped with nitrogen gas fumigation and an automatic sealing unit. Dinnissen also offers the option of combining high-care filling with low-care palletizing. This solution meets all requirements for high-care, medium-care and low-care filling, processing, sealing and transport of Big Bags.
During start-up, the Big Bag is blown into shape by a blow-in system. For safety, the Big Bag hanging loops are fixed in a solid frame of open stainless-steel profiles. During the filling process, the hanging Big Bags are transported fully automatically to prevent floor contact as well as other contamination. Afterwards, with the help of the disinfection module, any dust and dirt are carefully removed to be able to completely exclude contamination. Here the filling hose is secured with a special inflatable cuff, ensuring that dust and other contamination are unable to enter the Big Bag.
Een Big Bag is een grote zak die in de industrie veel wordt gebruikt voor het opslaan en transporteren van stortgoed. Stortgoed is materiaal dat niet per stuk kan worden verpakt en geladen. Het gaat met name om droge bulkgoederen, zoals bouwmaterialen, zand, grind, voedingsstoffen, landbouwproducten, graan, chemicaliën, minerale grondstoffen, houtsnippers en puin.
De inzet van Big Bags heeft vele voordelen ten opzichte van andere manieren van opslaan en transporteren. Zo zijn Big Bags:
Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.
Dinnissen develops various solutions for packing your product. For example, there is the low-care Big Bag filling station, which is designed for filling Big Bags in low-care situations. In addition, Dinnissen supplies various systems for nitrogen fumigation of a process or packaged product. Furthermore, Dinnissen supplies various filling stations for filling drums or containers.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
