The Dinnissen High-Care Big Bag Filling System is designed specifically for use in hygienic and high-care environments. For this reason, the complete machine design is fully optimized for maximum accessibility, hygiene and cleanability of the various components. A fully automated filling system can fill up to 10 Big Bags per hour.
Markets:
Food & PharmaProcess:
PackagingIn industries where very precise conditions are required, the High-Care Big Bag Filling System is the solution. With high-quality technology developed by Dinnissen, the Big Bags are filled hygienically in ultra-clean cleanrooms. Dirt-sensitive pallets are kept outside these cleanrooms. During the filling process, the Big Bags are transported through a special guide system, minimizing their contact with any kind of contamination.
The design of the High-Care Big Bag Filling System has been fully optimized to ensure optimal hygiene. As a result, there are no hollow parts or plate-on-plate attachments in parts where the product is processed. In addition, horizontal surfaces have been reduced to minimize possible product accumulation. Furthermore, the complete machine design has been optimized for maximum accessibility and cleanability of all components. Therefore, the number of bolted connections has been minimized.
Depending on the application, special EHEDG bolts are used. To extend the durability of the processed product, the filling station can also be equipped with nitrogen gas fumigation and an automatic sealing unit. Dinnissen also offers the option of combining high-care filling with low-care palletizing. This solution meets all requirements for high-care, medium-care and low-care filling, processing, sealing and transport of Big Bags.
During start-up, the Big Bag is blown into shape by a blow-in system. For safety, the Big Bag hanging loops are fixed in a solid frame of open stainless-steel profiles. During the filling process, the hanging Big Bags are transported fully automatically to prevent floor contact as well as other contamination. Afterwards, with the help of the disinfection module, any dust and dirt are carefully removed to be able to completely exclude contamination. Here the filling hose is secured with a special inflatable cuff, ensuring that dust and other contamination are unable to enter the Big Bag.
Een Big Bag is een grote zak die in de industrie veel wordt gebruikt voor het opslaan en transporteren van stortgoed. Stortgoed is materiaal dat niet per stuk kan worden verpakt en geladen. Het gaat met name om droge bulkgoederen, zoals bouwmaterialen, zand, grind, voedingsstoffen, landbouwproducten, graan, chemicaliën, minerale grondstoffen, houtsnippers en puin.
De inzet van Big Bags heeft vele voordelen ten opzichte van andere manieren van opslaan en transporteren. Zo zijn Big Bags:
Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.
Dinnissen develops various solutions for packing your product. For example, there is the low-care Big Bag filling station, which is designed for filling Big Bags in low-care situations. In addition, Dinnissen supplies various systems for nitrogen fumigation of a process or packaged product. Furthermore, Dinnissen supplies various filling stations for filling drums or containers.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers