image of Dinnissen High-Care Big-Bag filling system
High care big bags filling
image of Dinnissen High-Care Big-Bag filling system
3D image of Dinnissen High-Care Big-Bag filling system
image of Dinnissen High-Care Big-Bag filling system
image of Dinnissen High-Care Big-Bag filling system
image of Dinnissen High-Care Big-Bag filling system
Video: High-Care Big-Bag filling and low care palletizing
image of Dinnissen High-Care Big-Bag filling system
High care big bags filling
image of Dinnissen High-Care Big-Bag filling system
3D image of Dinnissen High-Care Big-Bag filling system
image of Dinnissen High-Care Big-Bag filling system
image of Dinnissen High-Care Big-Bag filling system
image of Dinnissen High-Care Big-Bag filling system
Video: High-Care Big-Bag filling and low care palletizing

High-Care Big Bag Filling System

Available on request

Process:

  1. PackagingPackaging

In industries where very precise conditions are required, the High-Care Big Bag Filling System is the solution. With high-quality technology developed by Dinnissen, the Big Bags are filled hygienically in ultra-clean cleanrooms. Dirt-sensitive pallets are kept outside these cleanrooms. During the filling process, the Big Bags are transported through a special guide system, minimizing their contact with any kind of contamination.

  • Highest food safety guaranteed
  • Big Bags are filled quickly and ergonomically thanks to the large capacity
  • The Big Bags are pre-shaped, ensuring that every corner is filled perfectly

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High-quality technology for maximum hygiene and ergonomics

The design of the High-Care Big Bag Filling System has been fully optimized to ensure optimal hygiene. As a result, there are no hollow parts or plate-on-plate attachments in parts where the product is processed. In addition, horizontal surfaces have been reduced to minimize possible product accumulation. Furthermore, the complete machine design has been optimized for maximum accessibility and cleanability of all components. Therefore, the number of bolted connections has been minimized.

  • The design allows calibrated and ergonomic filling of Big Bags
  • Optimal compaction of Big Bags for an ergonomic process
  • In line with all EHEDG, ATEX, HACCP and GMP regulations
  • High-strength Big Bags without gas inclusions
  • Designed, built, and tested in-house
High-Care Big-Bag Filling Station (3D)
High-Care Big-Bag Filling processing line (3D)

Key features, options, and models

Depending on the application, special EHEDG bolts are used. To extend the durability of the processed product, the filling station can also be equipped with nitrogen gas fumigation and an automatic sealing unit. Dinnissen also offers the option of combining high-care filling with low-care palletizing. This solution meets all requirements for high-care, medium-care and low-care filling, processing, sealing and transport of Big Bags.

More information about the options, features, and measurements?

How it works

During start-up, the Big Bag is blown into shape by a blow-in system. For safety, the Big Bag hanging loops are fixed in a solid frame of open stainless-steel profiles. During the filling process, the hanging Big Bags are transported fully automatically to prevent floor contact as well as other contamination. Afterwards, with the help of the disinfection module, any dust and dirt are carefully removed to be able to completely exclude contamination. Here the filling hose is secured with a special inflatable cuff, ensuring that dust and other contamination are unable to enter the Big Bag.

High care big bags filling

Over de Big Bag

Een Big Bag is een grote zak die in de industrie veel wordt gebruikt voor het opslaan en transporteren van stortgoed. Stortgoed is materiaal dat niet per stuk kan worden verpakt en geladen. Het gaat met name om droge bulkgoederen, zoals bouwmaterialen, zand, grind, voedingsstoffen, landbouwproducten, graan, chemicaliën, minerale grondstoffen, houtsnippers en puin.

De inzet van Big Bags heeft vele voordelen ten opzichte van andere manieren van opslaan en transporteren. Zo zijn Big Bags:

  • Zeer kostenefficiënt en eenvoudig in gebruik
  • Erg sterk, door het draagvermogen kunnen Big Bags meer dan 1000 keer het eigen gewicht bevatten
  • Geschikt voor industrieën waar strenge eisen gelden op het gebied van hygiëne
  • Klein van omvang in lege toestand, waardoor weinig opslagruimte nodig is
  • Volledig op maat te maken voor specifieke toepassingen

Meer weten over het Dinnissen High-Care Big Bag-vulstation?

More information about the Dinnissen High-Care Big Bag Filling Station?

Download our brochure or the datasheet with all options, models and measurements or freely contact one of our experts.

Erwin Vogelsangs is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR PACKAGING

Dinnissen develops various solutions for packing your product. For example, there is the low-care Big Bag filling station, which is designed for filling Big Bags in low-care situations. In addition, Dinnissen supplies various systems for nitrogen fumigation of a process or packaged product. Furthermore, Dinnissen supplies various filling stations for filling drums or containers.

View all solutions for Packaging

Solutions for your entire process

System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.

view our machines, systems and process lines

Dinnissen wallpaper big bag
  1. System Integration
  2. Automation & Control
  3. Product intake
  4. Conveying & Handling
  5. Feeding & Weighing
  6. Mixing & Processing
  7. Milling & Grinding
  8. Sifting
  9. Packaging

We are proud that these companies rely on Dinnissen

Nestle
Nutreco
DSM
Danone
BAYER

View all of our references

What customers say about us

Mixers have been running 30 years

Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.

VDV Group

Adwin van der Vorst- Directeur - VDV Group

Filled three complete factories

Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.

Jonker & Schut

Erik Schut- Managing Director - Jonker & Schut

Drastically improved feed-quality

90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.

Egli Mühlen

Kurt Egli- Former manager - Egli Mühlen

Fully automated sampling

We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.

Ausnutria

Arjan van Dijk- Project manager - Ausnutria

No challenge is too big

At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.

United Petfood

Martin Sonneveld- Production Director - United Petfood Waalwijk

Service on weekends

One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.

APTe Japan

Mr. Kimio Aono- Founder - APTe Japan

Tailor-made solution for every problem

What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.

Perstorp

Jos Falvay- Project manager - Perstorp

World player in process technology

To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.

Nestle

Gerben Koopmans- Project Engineering Manager - Nestlé

Technicians, not salespeople

Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.

Van Zutven

Frans van Zutven- Founder and Director - Van Zutven

High-quality vacuum coaters

We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.

Olam Group

Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri

Mixing time of 60 seconds per batch

Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.

Planta

Lothar Pixa- Director - Planta