3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system

Big Bag Filling Station

Available on request

The Big Bag Filling System has many different design options: from simple and robust to highly advanced. The basic function of the filling system is filling Big Bags by weight. A dosing element allows the Big Bags to be filled calibratively. The filling system comes in different versions, that can fill Big Bags with different dosing systems and sizes. The Big Bags are pre-formed, which allows every corner to be filled perfectly.  

  • Custom-made filling systems
  • Designed with a focus on ergonomics
  • Designed, built, and tested in-house

Contact us


Modular build

Depending on the product and the production process, several options can be added to the base of the Big Bag Filling Station. When processing very light products such as silicas or expanded perlite, vibration can stabilize the Big Bag and compact the product (this allows more kilos in one Big Bag). Different types of vibrations can be used and for unstable Big Bags, various testing possibilities are available. Furthermore, Dinnissen develops systems with a hygienic design. This includes minimal horizontal surface area, open profiles, components that are accessible for cleaning, choice of materials, and finishing.

For low capacities, Big Bags can be hung from static hooks. To be able to process a higher number of Big Bags per hour while keeping ergonomics in mind, automatic moving hooks are optional. The hook suspension points are moved towards the operator so he or she is able to hang the Big Bags on the suspension hooks without having to lean forward. After filling, the hooks automatically release the Big Bags.

If desired, a Big Bag ventilation system can also be chosen, in which the Big Bag is connected dust-free to an inflatable cuff and automatically unfolded and blown into shape before filling. With a venting system, the Big Bag can be vented with negative pressure after the filling process to avoid dust formation. Big Bags with flammable substances can be vacuumed, after which nitrogen is injected so the product can be stored atmospherically, in a protected environment. Another option is sealing the Big Bag.

When working with different-sized Big Bags, height adjustment can be added to the system. This can be done with an industrial design, as well as a hygienic solution for high-care environments (without hydraulics/hydraulic oil). Big Bags can be discharged with a forklift, roller conveyor, or hygienic belt. We provide low to high-capacity filling systems, that can process up to 45 tons per hour.

  • Stabilization and compacting by vibration
  • Various possibilities for hygienic design
  • Aeration or de-aeration system
  • Vacuum and sealing options
  • Height adjustment possible

Read how this Big Bag Filling System was implemented in the high-care mixing lines of DSM's new production facility in Poland.

Read the article

Big-Bag Filling System (3D)
Big-Bag Filling System (3D)

Key features, options, and models

The Big Bag Filling Station is also available in an ATEX version, or as a mobile unit for use underneath a silo park. To prevent dust from being released during filling, a screen can be installed at the inlet. The Filling Station can also be expanded with an automatic pallet-infeed. Especially for producers of baby milk powder, a Big Bag Filling Station has been developed for hygienic filling of Big Bags in cleanrooms. This High-care Big Bag Filling Station makes it possible to fill, seal, move, and empty Big Bags in an ultra-hygienic way.

More information about the options, features, and measurements?

How it works

For safety reasons, the Big Bag suspension loops are fixed in a solid frame, in which the Big Bag suspension hooks can be automated for enhanced ergonomics. The inlet of the Big Bag is connected to the filling tube through an inflatable cuff, which is provided with a venting connection. During filling, the Big Bag can be additionally stabilized using vibration. The filled Big Bags are then loaded manually or automatically.

Big-Bag Filling System (3D)

More information about the Big Bag Filling Station?  

Download our brochure or the datasheet with all options, models, and measurements, or freely contact one of our experts.

Erwin Vogelsangs is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR PACKAGING

Dinnissen develops various solutions for packing your product. These include the High-care Big Bag Filling System, designed for filling Big Bags in high-care situations. In addition, Dinnissen supplies a Bag-in-Box Filling System and various systems for filling drums or containers and for nitrogen gasification of a process or packaged product.

View all packaging solutions

Solutions for your entire process

System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.

view our machines, systems and process lines

Dinnissen wallpaper big bag
  1. System Integration
  2. Intake & Emptying
  3. Conveying & Handling
  4. Feeding & Weighing
  5. Mixing & Processing
  6. Milling & Grinding
  7. Sifting & Screening
  8. Packaging & Filling
  9. Automation & Control

We are proud that these companies rely on Dinnissen

Nestle
Nutreco
DSM
Danone
BAYER

View all of our references

What customers say about us

Unique in preliminary work

What really makes Dinnissen unique, is the preliminary work. You can literally count every bolt and nut in the drawing.

AAK

Kenneth Gijzen- Maintenance & Engineering Manager - AAK Rotterdam

Read more

Flexibility, cleaning, short mixing time, and a homogeneous end product

We also considered other options but on the points we considered most important - flexibility, cleaning, short mixing time, and a homogeneous end product - Dinnissen scored best.

Nutri Dynamics

Sam Dimassi- Owner - Nutri-Dynamics

Read more

Mixing time of 60 seconds per batch

Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.

Planta

Lothar Pixa- Director - Planta

Read more

The importance of hygiene and safety requirements

Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.

DSM

Anton Vleeshouwers- Project Director - DSM

Read more

World player in process technology

To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.

Nestle

Gerben Koopmans- Project Engineering Manager - Nestlé

Read more

Process specialists unafraid to push boundaries

Dinnissen possesses expertise distinct from our in-house capabilities. They are process specialists unafraid to push boundaries and set limits.

Raymond Nolet- Founder - MiFood

Read more

Customized mixers

Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.

ForFarmers

Pieter Gorter- Project Manager - ForFarmers

Read more

Filled three complete factories

Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.

Jonker & Schut

Erik Schut- Managing Director - Jonker & Schut

Read more

Didn't consider any other option than Dinnissen

When the mixers needed replacement and Dinnissen could do a one-on-one replacement, we really didn't consider any other option than Dinnissen.

Voergroep Zuid

Elmar Flach- Technical Specialist - Voergroep Zuid

Read more

Choice based on trust, feeling, and price

We made a choice based on trust, feeling, and price. In this total package, Dinnissen came out best.

Vobra

Marcel van den Oetelaar- Proces Technologist - Vobra

Read more

Supplied entire installation

Dinnissen is the first company we've worked with that delivers a total package. Because Dinnissen supplied the entire installation, including platforms and safety installations, the entire line is CE-certified.

Michel Kliphuis- Manager - Steinweg Amsterdam

Read more

Tailor-made solution for every problem

What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.

Perstorp

Jos Falvay- Project manager - Perstorp

Read more

Six-fold increase of total production

Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.

Nöll & Co.

Michiel de Boer- CEO - Nöll & Co.

Read more

High-quality vacuum coaters

We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.

Olam Group

Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri

Read more

Increased capacity despite using 17 fewer mixers

The amazing part is that we managed to increase the capacity, despite using 17 fewer mixers.

Holland Diervoeders

Edward Depre- Project Manager - Group Depre

Read more

Fully automated sampling

We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.

Ausnutria

Arjan van Dijk- Project Manager - Ausnutria

Read more

Easily and safely changing sieve basket

The ease and safety with which the sieve basket can be changed were decisive factors in our choice for a Dinnissen sifting machine.

Sudstaerke

Mr. Kreuzer- Company Manager - Südstärke

Read more

Technicians, not salespeople

Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.

Van Zutven

Frans van Zutven- Founder and Director - Van Zutven

Read more

No challenge is too big

At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.

United Petfood

Martin Sonneveld- Production Director - United Petfood Waalwijk

Read more

Collaboration based on mutual respect

Our collaboration with Dinnissen is based on mutual respect and trust. We challenge each other to continuously innovate and improve

Vitelia

Stefan Kuijpers- Director - Vitelia

Read more

Quadrupled production capacity

In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.

Solan

Harald Schmalwieser- Managing Director - Solan

Read more

Service on weekends

One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.

APTe Japan

Mr. Kimio Aono- Founder - APTe Japan

Read more

Drastically improved feed-quality

90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.

Egli Mühlen

Kurt Egli- Former manager - Egli Mühlen

Read more

Mixers have been running 30 years

Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.

VDV Group

Adwin van der Vorst- Directeur - VDV Group

Read more