3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
3D image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system
image of Dinnissen Big-Bag filling system

Big Bag Filling Station

Available on request

The Big Bag Filling System has many different design options: from simple and robust to highly advanced. The basic function of the filling system is filling Big Bags by weight. A dosing element allows the Big Bags to be filled calibratively. The filling system comes in different versions, that can fill Big Bags with different dosing systems and sizes. The Big Bags are pre-formed, which allows every corner to be filled perfectly.  

  • Custom-made filling systems
  • Designed with a focus on ergonomics
  • Designed, built, and tested in-house

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Modular build

Depending on the product and the production process, several options can be added to the base of the Big Bag Filling Station. When processing very light products such as silicas or expanded perlite, vibration can stabilize the Big Bag and compact the product (this allows more kilos in one Big Bag). Different types of vibrations can be used and for unstable Big Bags, various testing possibilities are available. Furthermore, Dinnissen develops systems with a hygienic design. This includes minimal horizontal surface area, open profiles, components that are accessible for cleaning, choice of materials, and finishing.

For low capacities, Big Bags can be hung from static hooks. To be able to process a higher number of Big Bags per hour while keeping ergonomics in mind, automatic moving hooks are optional. The hook suspension points are moved towards the operator so he or she is able to hang the Big Bags on the suspension hooks without having to lean forward. After filling, the hooks automatically release the Big Bags.

If desired, a Big Bag ventilation system can also be chosen, in which the Big Bag is connected dust-free to an inflatable cuff and automatically unfolded and blown into shape before filling. With a venting system, the Big Bag can be vented with negative pressure after the filling process to avoid dust formation. Big Bags with flammable substances can be vacuumed, after which nitrogen is injected so the product can be stored atmospherically, in a protected environment. Another option is sealing the Big Bag.

When working with different-sized Big Bags, height adjustment can be added to the system. This can be done with an industrial design, as well as a hygienic solution for high-care environments (without hydraulics/hydraulic oil). Big Bags can be discharged with a forklift, roller conveyor or hygienic belt. We provide low to high-capacity filling systems, that can process up to 45 tons per hour.

  • Stabilization and compacting by vibration
  • Various possibilities for hygienic design
  • Aeration or de-aeration system
  • Vacuum and sealing options
  • Height adjustment possible
Big-Bag Filling System (3D)
Big-Bag Filling System (3D)

Key features, options, and models

The Big Bag Filling Station is also available in an ATEX version, or as a mobile unit for use underneath a silo park. To prevent dust from being released during filling, a screen can be installed at the inlet. The Filling Station can also be expanded with an automatic pallet-infeed. Especially for producers of baby milk powder, a Big Bag Filling Station has been developed for hygienic filling of Big Bags in cleanrooms. This High-care Big Bag Filling Station makes it possible to fill, seal, move, and empty Big Bags in an ultra-hygienic way.

More information about the options, features, and measurements?

How it works

For safety reasons, the Big Bag suspension loops are fixed in a solid frame, in which the Big Bag suspension hooks can be automated for enhanced ergonomics. The inlet of the Big Bag is connected to the filling tube through an inflatable cuff, which is provided with a venting connection. During filling, the Big Bag can be additionally stabilized using vibration. The filled Big Bags are then loaded manually or automatically.

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More information about the Big Bag Filling Station?  

Download our brochure or the datasheet with all options, models, and measurements, or freely contact one of our experts.

Erwin Vogelsangs is ready
to help you

+31 (0)77 467 35 55
[email protected]

MORE SOLUTIONS FOR PACKAGING

Dinnissen develops various solutions for packing your product. These include the High-care Big Bag Filling System, designed for filling Big Bags in high-care situations. In addition, Dinnissen supplies a Bag-in-Box Filling System and various systems for filling drums or containers and for nitrogen gasification of a process or packaged product.

View all packaging solutions

Solutions for your entire process

System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.

view our machines, systems and process lines

Dinnissen wallpaper big bag
  1. System Integration
  2. Automation & Control
  3. Product intake
  4. Conveying & Handling
  5. Feeding & Weighing
  6. Mixing & Processing
  7. Milling & Grinding
  8. Sifting
  9. Packaging

We are proud that these companies rely on Dinnissen

Nestle
Nutreco
DSM
Danone
BAYER

View all of our references

What customers say about us

No challenge is too big

At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.

United Petfood

Martin Sonneveld- Production Director - United Petfood Waalwijk

Mixing time of 60 seconds per batch

Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.

Planta

Lothar Pixa- Director - Planta

Tailor-made solution for every problem

What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.

Perstorp

Jos Falvay- Project manager - Perstorp

Technicians, not salespeople

Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.

Van Zutven

Frans van Zutven- Founder and Director - Van Zutven

Filled three complete factories

Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.

Jonker & Schut

Erik Schut- Managing Director - Jonker & Schut

Mixers have been running 30 years

Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.

VDV Group

Adwin van der Vorst- Directeur - VDV Group

Service on weekends

One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.

APTe Japan

Mr. Kimio Aono- Founder - APTe Japan

Fully automated sampling

We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.

Ausnutria

Arjan van Dijk- Project manager - Ausnutria

World player in process technology

To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.

Nestle

Gerben Koopmans- Project Engineering Manager - Nestlé

High-quality vacuum coaters

We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.

Olam Group

Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri

Drastically improved feed-quality

90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.

Egli Mühlen

Kurt Egli- Former manager - Egli Mühlen